时间就是金钱

10 Mar 2020

如何使薄膜拉伸生产线实现最大效能

为满足当今市场的挑战性需求,意大利领先的薄膜生产商之一Manucor会定期做设备升级改造。可持续发展的目标也发挥了重要作用:提高原材料效率和生产能力,尽量减少浪费和最新的节能技术是Manucor公司在这一领域具有的特点。

最近,Manucor和布鲁克纳服务技术有限公司合作对一条8.2米宽的BOPP薄膜生产线进行了两项重大升级改造。布鲁克纳服务技术有限公司区域服务经理Fritz Stempfer说:从布鲁克纳服务技术有限公司成立初期开始,我们就一直与Manucor合作进行大量的生产线升级改造,与Manucor专家团队的合作接近完美。因此我们才可能在难以置信的短期内完成我们的最新项目。再次感谢布鲁克纳和Manucor的维护和生产团队,使这一非凡的成就成为可能!

升级工作的第一项是更换从激冷辊到收卷的所有驱动器和电气柜,并升级至最新技术。对于Manucor来说,更换已过时的原有设备后,更精确的生产线速度控制能带来更好的薄膜质量和更长的运行时间。同时这些升级都能降低生产线的能耗!

第二项升级工作是用先进的双螺杆挤出系统和配料塔取代原有的串联式挤出系统。升级后对Manucor的薄膜生产带来了多方面的好处。

诸多受益

  • 丰富了产品种类,可生产高质量的白膜和发泡膜
  • 显著提高的熔体质量改善薄膜光学性能
  • 节能高达20%

Manucor的工厂经理Armando Vaccaro非常满意:“Manucor和布鲁克纳的团队合作非常完美。升级改造的计划期限是很有挑战性的,但相关各方在项目的各个紧张阶段都合作的非常好,考虑非常周密。安装、调试和开机的实施令我们非常满意。我非常感谢并祝贺布鲁克纳服务技术有限公司和我们自己的专家团队共同完成这项完美的工作。”

30年来,Manucor一直深耕包装行业,特别致力于食品包装行业。2019年,Manucor并入俄罗斯石化巨头西伯尔旗下,后者通过其子公司Biaxplen获得了50%的股份。目前该公司有5条薄膜生产线正在运行,每年产能为10万吨。产品应用非常广泛:烘焙食品,薯片和零食、糖果、冰淇淋和冷冻食品、自粘标签和环绕式标贴等。

 

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